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MACHINERY

Contract production

Serial production of large amounts requires a high degree of coordination and planning. Different working steps on the product are coordinated in an electronic workpiece schedule so that the production process can run smoothly. Different serial orders and a large amount of small series and component parts are listed in the schedule and are constantly checked with respect to the machine schedule. Only with this kind of tool, the confirmed deadlines can be kept reliably and permanently.
Prototypes - quick and flexible

Prototypes - quick and flexible

Especially for industrial companies with a high development ratio, the production of prototypes is an important tool to test the functionality and loading capacity of new parts. At the customers' disposal is a broad expert knowledge regarding material quality and loading capacity. Primarily, it needs to be discussed if the prototype is supposed to be merely a form test for assembly trials or a part for the evaluation of the mechanical loading capacity. For the development, also the data management is an important instrument since changes during different production stages need to be traceable and need to be supervised accordingly. Also in this respect, MAINTOOLS is the competent partner.
Low volume production - efficient

Low volume production - efficient

The regional middle class is a growing customer, who appreciates flexibility during the realization of small series. This enables us to provide the entire service range of our extensive machinery also to smaller companies for a reasonable price.
Mass production - continuous

Mass production - continuous

Serial production of large amounts requires a high degree of coordination and planning. Different working steps on the product are coordinated in an electronic workpiece schedule so that the production process can run smoothly. Different serial orders and a large amount of small series and component parts are listed in the schedule and are constantly checked with respect to the machine schedule. Only with this kind of tool, the confirmed deadlines can be kept reliably and permanently.

Our services

CONSTRUCTION

CONSTRUCTION

The internal construction department provides the option of generating and processing complex data, using the most modern CAD software, and then directly transferring this to production. As a result all projects are executed efficiently and promptly.
FLAME CUTTING

FLAME CUTTING

Flame cutting enables a rapid and precise cutting out of the main body from strong steel plates of up to 200 mm. For this working step two cutting plants with various cutting heads are available. The tolerance of the CNC-cut is about < 1 mm and is sufficient for easy appliances without further processing.
SAWING

SAWING

In the sawmill, high-performance band saw machines cut parts with a diameter of up to 310 mm to length for further processing. New investment in 2006 Behringer HBP 263A CNC
TURNING

TURNING

Depending on the requirements of the project, conventional or CNC-controlled machines of up to 7 axis are used. Maximum diameter: 800 mm Maximum length: 3.000 mm
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CONVENTIONAL TURNING

diameter up to 800 mm, length up to 3.000 mm conventional and cycle controlled lathe new investment in 2006 center lathe Emcomat 20D (for instruction)

CNC-TURNING

diameter up to 530 mm, length up to 800 mm machines in different construction phases c-axis and power-driven tools c and y-axis with power-driven tools bar machining external programming new investment in 2006 CNC-high performance lathe Mazak QTN250MY

TURNING-/MILLING CENTERS

diameter up to 400 mm, length up to 1,500 mm 2 spindles 7-axis turning centers new investment in 2006 Gildemeister GMX400 linear
Milling

Milling

Processing of parts on conventional and CNC-controlled machine with up to 5 axis. Maximum processing area: X = 2,220 mm Y = 610 mm Z = 720 mm
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CONVENTIONAL MILLING Processing area: x-axis 1,120 mm y-axis 400 mm z-axis 400 mm Universal milling machine, Bed type milling machines (gear cutting)
CNC-MILLING Processing area: x-axis 2,220 mm y-axis 610 mm z-axis 720 mm vertical and horizontal milling centers in various construction phases: pallet changer, 5-axis, high performance milling spindle, tool magazine with up to 100 tool positions, external programming

new investment in 2006

Gildemeister DMU 60 monoblock Gildemeister DMF 220 linear Mazak PFH 5800
3D processing

3D processing

For projects with the large-scale industry, a fast and safe exchange of data is absolutely essential. Here we find the potential to minimize the preparation time and to avoid the sources of error. The data service of MAINTOOLS enables you to transfer common formats of three dimensional drawings into the production process, to change them or to give newly created parts for further processing or archiving to the customer. Those possibilities gave rise to the over-night-service for the production of prototypes: As soon as the data is read, the manufacturing of components runs during night shift and the finished part can be dispatched the next day.
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In this area there is the potential to minimize the preparation time and to avoid error sources. The data service from MAINCOR provides the option of transferring current three dimensional illustrations directly into the production sequence, changing them, or of giving newly designed parts to the customer for further processing or filing. The overnight service for the production of prototypes has been derived from these options: when the data is inputted, the production of the parts runs during the night shift and the produced part can be delivered the next day.
GRINDING

GRINDING

For the final processing by grinding workpieces, various grinding machines are available. Cylindrical grinding, flat grinding, coordinate grinding
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Cylindrical grinding

Grinding diameter max.: 245 mm Grinding length max.: 750 mm Grinding hole min./max.: 10 mm/100 mm

Precision flat grinding

Grinding diameter max.: 245 mm Grinding length max.: 750 mm Grinding hole min./max.: 10 mm/100 mm

jig grinding

Processing area: x-axis 400 mm Y-axis 200 mm Max. grinding height: 400 mm

Barrel finishing

Troval grinding

Circle grinding machines

Short-stroke honing machine

GLOWING

GLOWING

(Inside: 1250 mm x 1.500 mm x 1.250 mm) Program-controlled (750 C), protection glass
ERODING

ERODING

wire honing

traverse path X/Y/Z 500/350/426 mm max. workpiece dimension 1.050 / 650 / 420 mm

die sinking

traverse path X/Y/Z 400/350/350 mm max. workpiece dimension 575 / 500 / 350 mm
TRADE FAIRS / QUALITY MANAGEMENT

TRADE FAIRS / QUALITY MANAGEMENT

CNC-measuring center, Zeiss measuring range: 900 mm x 1.200 mm x 650 mm External programming (3-D according to specification models) possible Manual measuring machine; profile projector, surface roughness measurement tool, contour graph, Hardness tester (by Vickers)
SURFACE TREATMENT

SURFACE TREATMENT

Plastic: Flouridation; Metal: Powder coating, galvanization, dying, heat treatment (done by partner company)
ASSEMBLY

ASSEMBLY

Assembly of easy and complex components according to customer specifications (also including performance and safety check)
Electrical engineering

Electrical engineering

Assembly of easy and complex components according to customer specifications (also including performance and safety check)